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Cooling Heating Recirculating Circulator-Dual-mode Thermal Control Bath for Reactors-Lab Equipment Manufacturer

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Dynamic Temperature Control systems

Cooling And Heating Temperature Control systems

SUNDI -70℃ ~ 250℃ 

Product Description

Typical Applications

Reactor Systems Autoclaves
Pilot Systems
Mini Plant Systems
Scale up for Operational Development
Double wall reactors
Advanced-Flow Reactors
Distillation Systems
Material Testing
Combinational Chemistry
Semiconductor Industry
Vacuum Chambers

Advantages & Functions

Working temperatures from -100℃ to +350℃
Previously unachievable performa

Intelligent temperature control
Maximum process stability and reproducibility
Adop plate heat exchager,Pipeline heating,

the fastest heating and cooling rates.
High cooling power

Large temperature range without fluid change
Closed system,extend thermal fluid lifetime
Incredibly compact
7-inch,10-inch color TFT touch screen display
Comprehensive warning and safety functions
Rapid cooling down from high temperature

Use magnetic drive pump,solve the circulation pump leakage

Structure design

A fully closed piping design, high efficiency plate heat exchanger used to reduce the 

demand for the thermal fluid utilization while providing the system to achieve the rapid

 ups and downs in temperature The whole system is a closed liquid circulation system 

with the expansion of container, expansion of the container and the liquid circulation is 

adiabatic, and do not participate in liquid circulation, only mechanical connection, no

matter the temperature is a high temperature or low temperature, the tank temperature

is limited to 60℃. Therefore, during the process the risk of imbibing and volatilization

of the heat conducting medium is reduced. There following advantages for the user.

 Only the heat conduction medium in the expansion container touches the oxygen in the air. 

(The container temperature is limited to 60℃).

 No volatilization of the heat conducting medium at high temperature.

 No need to change the heat conducting medium. Continuous control of the temperature 

 of the below range can be done without rising the pressure: -80℃~190℃, -70℃~220℃,

 -88℃~170℃, -55℃~250℃, -30℃~300℃.

Display funcation

 The Refrigeration system displays various information on the touch screen.

1. Displays all the kind of process control temperatures.

2. Shows the liquid level of the heat conducting medium in the expansion vessel.

3. Shows indication for refrigeration system working.

4. Shows indication for heater working.

5. Shows indication for circulation pump working.

6. Displays the temperature control (materials temperature control pattern, heat

conducting medium temperature control ).

7. The temperature upper limit, lower limit control can be set.

8. The temperature difference between jacket & reactor material can be set.

9. Shows the alarm to add the liquid when it is empty.

10. The refrigeration compressor can be set to operate manually or automatically.

11. Simple Menu to use. 

    

Process Control Schematic diagram

Change the control settings of the method, the response as soon as possible in the 

process of thesystem lags behind, be the smallest system overshoot. Controlled by 

two PID (PID is a variable in each group) control loop structure, known as the two 

sets of control loops: the main circuit and from the circuit, the main control loop 

from the loop output as the settings. 

System with feedforward with PV, the master PID loop operation results of the PV 

output and feedforward signals as the composite of the settings from the control loop, 

through such control of the temperature gradient to ensure the accuracy of temperature

 control system.

High repetative of tempeature control effect 

Each cycle curve slope is consistent and greatly improve the consistency of production thermostatically control environment.

Circulation Pump

High temperature resistant low temperature magnetic drive pump or a leak-free high and

low temperature shield-driven pump, reduce the risk of system leakage. At the same time

the system has the advantages of low noise and big traffic flow.

Connecting Pipe

LNEYA Dynamic Temperature Control systems in practice

In comparison to other thermal control systems, Dynamic Temperature Control systems 

differ sometimes considerably in their thermodynamic characteristics. In practice Dynamic Temperature Control systems offer definite advantages in your work: noticeably shorther heating and cooling times, better stability and reproducibility through the entire process 

chain, greater safety for expensive glass reactors and the contained substances, together 

with simple and easy operation.

Heat Conduction Medium

It is important to choose the suitable heat conduction medium, to make sure that system 

works stably.To choose the suitable medium according to the working temperature of the system is essential.

The package kinds of LNEYA heat conduction medium are 10L, 25L, 30L, 200L. when ordering the heat conduction medium, the heat conduction medium for constant temp

control system, channel, and external circulation equipments.

Technical Parameters:

Model

SUNDI-725WN

 

SUNDI-735WN

SUNDI-735N

SUNDI-755W

SUNDI-755

SUNDI-775W

SUNDI-775

SUNDI-7A10W

 

SUNDI-7A15W

 

Temperature range ℃

-70℃~250℃

-70℃~250℃

-70℃~250℃

-70℃~250℃

-70℃~250℃

-70℃~250℃

Control Mode

Feed forward PID + Our special dynamic control calculation, PLC controller

Temp. control

Option: process temperature control or jacket oil temperature control

Temp. difference

Set or control the temperature difference between jacket oil and raw material process

Program Editor

20 programs, each program can edit 45 steps.

Communication protocol

MODBUS RTU Protocol, RS 485 Interface

Temperature feedback

Heat-conducting medium: PT100   Raw material process: PT100

Temp. accuracy

±1℃

±1℃

±1℃

±1℃

±1℃

±1℃

Heating power

2500W

3500W

5500W

7500W

10000W

15000W

Cooling

capacity

250℃

2500W

3500W

5500W

7500W

10000W

15000W

100℃

2500W

3500W

5500W

7500W

10000W

15000W

20℃

2500W

3500W

5500W

7500W

10000W

15000W

0℃

2500W

3500W

5500W

7500W

10000W

15000W

-20℃

2000W

3000W

4850W

6000W

8200W

14000W

-40℃

1300W

1750W

2300W

3100W

4000W

8750W

-60℃

400W

550W

750W

900W

1200W

2800W

Circulation pump

Max20L/min

2BAR

Max35L/min

2BAR

Max35L/min

2BAR

Max50L/min

2.5BAR

Max50L/min

2.5BAR

Max110L/min

2.5BAR

Compressor

Copeland

Copeland

Copeland

Copeland

Copeland

Copeland

Expansion valve

Danfoss

Danfoss

Danfoss

Danfoss

Danfoss

Danfoss

Oil separator

Emerson

Emerson

Emerson

Emerson

Emerson

Emerson

             Evaporator KAORI plate heat exchanger

KAORI plate heat exchanger

Operation Panel

7-inch color touch screen controller, temperature curve record, data export to excel format.

        Safety protection

Self-diagnosis function; freezer overload protection; high pressure switch, overload relay, thermal protection device,

liquid low level protection, high temperature protection and temperature fault protection.

Closed
circulation system

The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature,

pressure do not rise up when system is running. The system will supplement oil automatically at low temperature.

Refrigerant

R-404A R23

R-404A  R23

R404A  R23

R404A  R23

R404A R23

R404A  R23

Connection size

DN-15 or

M24*1.5

DN20 or

M30*1.5

DN20 or

M30*1.5

DN20 or

M30*1.5

DN20 or

M30*1.5

DN-25

M38*1.5

Water-cooled type W

(cooling water at 20℃)

900L/H

1.5bar~4bar

1200L/H

1.5bar~4bar

1800L/H

1.5bar~4bar

2300L/H

1.5bar~4bar

3200L/H

1.5bar~4bar

4500L/H

1.5bar~4bar

Dimension

water-cooled

400*600*1350

600*700*1150

600*700*1350

600*700*1350

700*700*1350

700*700*1550

air-cooled

550*680*1450

620*680*1450

750*750*1750

Weight

water-cooled

190kg

235kg

275kg

325kg

370kg

420kg

air-cooled

275kg

320kg

370kg

Power

AC 220V 50HZ

5.2kW (max)

AC 380V 50HZ

8kW (max)

AC 380V 50HZ

11kW (max)

AC 380V 50HZ

15kW (max)

AC 380V 50HZ

20kW (max)

AC 380V 50HZ

28kW (max)

Case material

SUS 304

SUS 304

SUS 304

SUS 304

SUS304

SUS304

Optional

Optional Ethernet interface, configure PC operating software

Optional

Optional outside touch screen display controller (separated), the communication line distance is 10 meter.

Optional power

220V 60HZ three-phase, 440V~480V 60HZ three-phase

2015 Corning Reactor and its Ancillary Equipment Technology Exchange Meeting

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